We handed over poor old ‘Lighty’ yesterday to the Mongolian Charity ‘CDPF’. We were overcome with emotion, and nearly, yes nearly, got in to drive it back home!. Some pics to follow…
Anyways, Mairead has given me permission to write a post about the van so here goes;
Some quick facts and figures for all you anoraks out there!;
- trip distance just under 15,000kms,
- 5 litres of engine oil burned
- two sets of rear leaf springs thrashed
- 1.5 litres of injector/engine cleaner
- 1020 litres of diesel, max price per litre: Turkey @1.70euro, min price per litre: Iran @1.5cent / litre
- 1 puncture (Altai, Russia)
- worrying rattles, squeaks, bangs, rumbles & vibrations – mmm quite a few at the finish line…
Early on in the rally we were aprehensive about driving the van too hard on the motorways and possibly blowing it up prematurely. Fortunately it proved to be well able for the pace and we comfortably notched up 600 – 700kms each day through Europe. Our daily routine checklist consisted of oil, coolant, fan belts, tyres, sump guard, radiator damage and leaf spring condition.
Apart from the rear suspension breaking about 500kms before the finish line, the van didn’t miss a beat right through the rally. With over 200,000 miles on the clock, thats no mean feat. The horrendous condition of the roads from Turkmenistan onwards eventually took its toll on the rear leaf springs which were already quite corroded from years of driving on salty winter roads in Northern Ireland. The sound and sensation of the van being pounded by endless ‘washboard’ roads and unaviodable potholes(steer around one and you end up directly in another, invariably even bigger one that that which you sought to avoid!) is one which will stay with us for a long time.
When the suspension did eventually give up, Kealan & I managed to repair it enough using some excellent metal banding which Kealans friend Simon had given to him on the rally launch day! This repair enabled us to keep going until we got to a town, and possibly a mechanic…
After a night spent in a families’ ger, we did manage to enlist the services of a local ‘mechanic’ who worked with me all day to replace/repair the rear suspension. Neither of us speaking word of each others language. Nice. One side was completed in a matter of hours, but the other side proved to be a very different proposition. Completely corroded bolts would cause the biggest problem. In the end, after over 10 hours work, we had to compromise and finish the job with a new spring ‘grafted’ to the broken old one on one side. Kealan from CorktoMongolia got stuck in during the final stages, overseeing the work by torchlight. $160 and the aforementioned 10+ hours of work, and we were ready to tackle the last 500kms to Ulaan Baatar. Next morning on the road, I felt that the ‘weak’ side would not withstand the punishment of the roads, and so decided to beef up the existing repair job with the VW Transporter suspension spring which we brought as an emergency spare. I’ll put up some pics to explain how this worked, but basically the Toyota spring is a ‘leaf’ or flat spring, and the VW spring is a coil or round spring - used together provided a setup which allowed us to drive at normal speeds on the terrible roads and not worry about the suspension collapsing again. End result – we made it through the last 500kms using this system!.
All in all for a 15 year old machine which no doubt had a hard life right through, it performed excellently.
Just a quick note to say thanks again to everyone who helped with getting the van ready for the trip – particularly to Mervyn for prepping the van to the highest level - some man! Also thanks to Jamie at Paschal Powers’ Auto Breakers for pulling those spare wheels out of nowhere at the last minute, and to Dave Hayes for donating and modifying the excellent roof rack and sump guard (funnily enough I left that to the last minute too
) Oh and a big thanks to John Brett at Clonmel Tyres for finding and donating the excellent off road tyres.
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Right, that was my post. Over and out. Larry